Supplement Division 4 with the following:
(May 5, 2015 APWA GSP)

4-05 Vacant

4-06 ASPHALT TREATED BASE (ATB)

4-06.1 Description
Asphalt treated base (ATB) consists of a compacted course of base material which has been weatherproofed and stabilized by treatment with an asphalt binder.

The Work shall consist of one or more courses of asphalt treated base placed on the Subgrade in accordance with these Specifications and in conformity with the lines, grades, thicknesses, and typical cross-sections shown in the Plans or as staked.

4-06.2 Materials
Materials shall meet the requirements of the following sections:

Asphalt			9-02.1
Anti-Stripping Additive	9-02.4
Aggregates		9-03.6

The grade of paving asphalt shall be as required in the Contract.

4-06.3 Construction Requirements

4-06.3(1) Asphalt Mixing Plant
Asphalt mixing plants for asphalt treated base shall meet the following requirements:

Heating
The plant shall be capable of heating the aggregates to the required temperature.

Proportioning
The mixing plant shall be capable of proportioning: the aggregates to meet the Specifications, and the asphalt binder will be introduced at the rate specified in the approved mix design.  If the aggregates are supplied in two or more sizes, means shall be provided for proportioning or blending the different sizes of aggregates to produce material meeting the Specification requirements.

Recycled asphalt pavement (RAP) may be used in the production of ATB.  If utilized, the amount of RAP shall not exceed 30 percent of the total weight of the ATB.  The final gradation and asphalt binder content will conform to the approved Job Mix Formula (JMF).  ATB will be evaluated under Commercial Evaluation as shown in section 9-03.8(7).  Va limts under 9-03.8(7) are excluded from ATB evaluation criteria.

Mixing
The mixer shall be capable of producing a uniform mixture of uniformly coated aggregates meeting the requirements of these Specifications.

4-06.3(2) Preparation of Aggregates
Aggregates for asphalt treated base shall be stockpiled before use in accordance with the requirements of Section 3-02.

The aggregates shall be heated as required by the Engineer.

4-06.3(2)A Mix Design
The mix design requirements for asphalt treated base shall be as described in Section 9-03.6(3).  Ndesign will be 100 gyrations for all ATB design applications.  The asphalt binder shall be PG 64-22 unless specifically altered in the project specifications.  The proposed mix design will be submitted for review on WSDOT Form 350-042 with included notes applicable to the ATB design evaluation.

4-06.3(3) Vacant

4-06.3(4) Mixing
The asphalt treated base shall be mixed in accordance with the requirements of Section 5-04.3(8).

4-06.3(5) Hauling Equipment
Hauling equipment for asphalt treated base shall conform to the requirements of Section 5-04.3(2).

4-06.3(6) Spreading and Finishing
Asphalt treated base shall be spread with a spreading machine equipped with a stationary, vibratory, or oscillating screed or cut-off device, subject to the approval of the Engineer. Approval of the equipment shall be based on a job demonstration that the finished product will meet all requirements of the Specifications. Automatic controls will not be required.  Unless otherwise directed by the Engineer, the nominal compacted depth of any ATB layer shall not exceed 0.40 feet.  On areas where irregularities or unavoidable obstacles make the use of mechanical spreading and finishing equipment impractical, the paving may be done with other equipment or by hand.

The internal temperature of the ATB mixture at the time compaction is achieved shall be a minimum of 185°F.  Rollers shall only be operated in the static mode when the internal temperature of the mix is less than 175°F.

4-06.3(6)A Subgrade Protection Course
Unless otherwise specified by the Engineer, the Contractor shall place the asphalt treated base as a protection for the prepared Subgrade on all sections of individual Roadways which are to receive asphalt treated base as soon as 10,000 square yards of Subgrade is completed. This requirement shall not be limited to contiguous areas on the project.

The surface of the Subgrade protection layer when constructed on a grading project shall conform to grade and smoothness requirements that apply to the Subgrade upon which it is placed.

4-06.3(6)B Finish Course
The final surface course of the asphalt treated base, excluding Shoulders, shall not deviate at any point more than ⅜ inch from the bottom of a 10-foot straightedge laid in any direction on the surface on either side of the Roadway crown. Failure to meet this requirement shall necessitate sufficient surface correction to achieve the required tolerance, as approved by the Engineer, at no expense to the Contracting Agency.

When portland cement concrete pavement is placed on an asphalt base, the surface tolerance of the asphalt base shall be such that no elevation lies more than 0.05 feet below nor 0.00 feet above the plan grade minus the specified plan depth of portland cement concrete pavement. Prior to placing the portland cement concrete pavement, any such irregularities shall be brought to the required tolerance by grinding or other means approved by the Engineer, at no expense to the Contracting Agency.

4-06.3(7) Density
The asphalt treated base shall be compacted to a density of not less than 80% percent of the maximum theoretical density established for the mix by WSDOT FOP for AASHTO T 209. The density of the base shall be determined by means of tests on cores taken from the Roadway or with the nuclear gauge in accordance with Section 5-04.3(10)B. The frequency of these tests shall be at the discretion of the Engineer, but in no case shall it be less than one control lot for each normal day’s production. The use of equipment which results in damage to the materials or produces substandard workmanship will not be permitted.

4-06.3(8) Anti-Stripping Additive
An anti-stripping additive shall be added to the asphalt binder material in accordance with Section 9-02.4 in the amount designated in a WSDOT mix design/anti-strip evaluation report for a dense graded hot mix asphalt design from the same gravel source within the last 24 months or as evaluated separately by an accredited lab using current WSDOT test methods (AASHTO T324 – Hamburg or WSDOT TM T718 – Modified Lottman).  Alternately, the ATB may be evaluated for anti-strip additive using ASTM D3625 (Standard Practice for Effect of Water on Bituminous-Coated Aggregate Using Boiling Water) by an accredited lab.  The anti-stripping additive required will be the minimum amount necessary to achieve a passing evaluation.

4-06.4 Measurement
Asphalt treated base including paving asphalt will be measured by the ton.

4-06.5 Payment
Payment will be made in accordance with Section 1-04.1, for each of the following Bid items that are included in the Proposal:

“Asphalt Treated Base, PG XX-XX”, per ton.

“Anti-Stripping Additive”, if required by one of the evaluation methods allowed in 4-06.3(8), shall be added and included in the unit contract price for Asphalt Treated Base, PG XX-XX, per ton.  There will be no separate additional payment for the required anti-strip additive.